Excellence in Baking From Ingredient Sourcing... ...To Mixing & Formulation... ...And Final Quality Checks!
Supporting Subheading
Our Processes
At Red Square, we prioritize quality and safety in all our baking products. Our robust processes ensure that each premix meets the highest standards from sourcing ingredients to delivering the final product. Here’s a detailed overview of our processes:
Raw Material Receipt and Storage
We source our raw materials from certified suppliers, both locally and internationally. Each lot received undergoes strict checks for identification and condition, documented thoroughly upon arrival. The materials are then tested using approved methods to confirm compliance with specifications. Once verified, these raw materials are stored in a cool, dry place to maintain their integrity.
Formulation
Qualified personnel meticulously formulate our premixes, considering nutritional values and physical and chemical properties. This step is crucial in ensuring that our products not only meet health standards but are also economically viable for our customers.
Picking and Weighing
Ingredients for each premix are carefully picked and placed on designated pallets before weighing. Each ingredient’s batch number is recorded in our production sheets, and we utilize electronic balances for precise measurement, ensuring consistency and quality in every batch.
Sieving and Metal Detection
To eliminate contaminants, all ingredients are sieved to remove unwanted particles and lumps. Following this, they are passed through a metal detector to ensure the safety and quality of our premixes.
Mixing
Before mixing, we ensure that the blender is clean and securely set up. The ingredients are then combined while adhering to optimal mixing times to prevent under mixing or demixing, which is vital for achieving the desired product consistency.
Testing
Every batch produced is sampled and baked to evaluate that it meets our volume, color, texture, and taste specifications. Additionally, rigorous physio-chemical tests are conducted to ascertain that the product complies with all industry standards.
Labelling and Packaging
Once mixing is complete, our premixes are packaged in durable 2-ply khaki bags. Each package is labeled with essential information, including the product name, batch number, manufacturing and expiry dates, usage instructions, and recycling guidelines for the packaging material. This transparency reinforces our commitment to integrity.
Sewing, Palletization & Storage
After testing and final approval, each batch is sewn into packaging and stacked on pallets for storage. We maintain controlled environments to safeguard product quality until they are ready for distribution.